Owing to the automatic control system for the electroplating equipment, it is possible to save production costs, to perform the non-stop operation in the harmful environment of shops, to achieve a high accuracy and quality of the coating.

The use of automated lines enables:

• To treat parts simultaneously in different processes, combining several types of coatings in one line;
• To eliminate long downtime in the process and increase the labor productivity;
• To eliminate the human factor and make sure a high quality of the coating;
• To change quickly the production process;
• To ensure the ease of operation of the equipment.

Owing to the use of the monitoring and control system, it is possible to automate completely the performance of process operations, to make sure the supervisory inspection of the basic parameters of the equipment, as well as to analyze and predict the performance of production tasks in the on-line mode. With the help of automation, the equipment is operated by 100% of its capabilities and meets the safety requirements, as well as it is easy to configure, and it prevents long downtime when changing the performed operations or the type of raw materials.

Design specific features of the automatic control systems for the electroplating equipment

The basis of the automated electroplating lines is a programmable logic controller or a personal computer with installed software. Due to the automation, the programming of the workpieces transportation routes is made by the operator independently, without the involvement of engineers or technicians. At the same time, it is possible to change the treatment parameters taking into consideration the nature of the operation and the type of workpieces, without the need for long downtime. Moreover, the automated control system may suggest an optimum sequence of the treatment cycle, as well as monitor the implementation of several processes at one line.

Given the nature of the electroplating production, its equipment is supplemented with purification facilities for neutralization, decontamination, additional purification, regeneration of sorbents and dehydration of residual substances. Each process is regulated according to the technical assignment using the software and hardware solutions, the configuration of which is made as agreed upon with the customer. Using the automation of the electroplating coating processes, the following units of the electroplating equipment are controlled:

• Transport assemblies for transportation of parts inside the process line.
• Heating reservoirs in the tanks of the surface preparation lines and chambers.
• Pumps for stirring of solutions, their feeding to consumer assemblies and removal of residues and waste liquids.
• Assemblies for monitoring of liquid in the reservoirs and tanks with the possibility of automatic replenishment of working solutions, with the adjustment of the composition of the substances used, as well as with the option of switching on the alarm when the permissible amount is exceeded.
• Automatic dosing and feeding systems.
• Equipment for air ventilation in the shop.
• Valves for filling, overflowing and draining of working solutions and auxiliary liquids.

Advantages of the automatic control system for the electroplating equipment

The automatic control system for the electroplating lines will provide:

• Exceptional convenience and safety of operation. The control is effected from the remote panel at the point of loading of workpieces, the search for options is made by barcodes or by specified conditions.
• Operation of programmed technological processes from the database (the number of processes is almost unlimited).
• Ease of changing the operating parameters depending on the number of loaded parts.
• Option to archive automatically and store data with the generation of reports by the sections of interest with the minimum storage period of five years.
• Setting of various access levels.
• Possibility of monitoring and control by the process specialist or engineer in the completely remote mode.

The designing and implementation of the control system are performed taking into consideration the needs of a particular production, its volumes, the complexity of the workpieces and other important parameters. All the customer expectations as to control, settings, connection, etc. are taken into consideration without fail. All the works are performed by Poliplast's engineers.

Where may the automatic control system for the electroplating coating processes be ordered?

Poliplast LLC nvites aerospace, automotive, shipbuilding, defense and other industries, interested in purchasing the electroplating coating equipment, to cooperation and offers the automatic control systems for the electroplating equipment. Their production and adjustment are made taking into consideration the safety standards and regulations, guaranteeing the long-term and proper operation of the technological lines used.
The warranty is provided for all the offered solutions.
Poliplast has worked in the market for over 30 years and has an extensive experience in implementing the automated control systems.
The current purchase prices may be obtained by phone +7 (8112) 29-20-50, by e-mail marketing@galvanica.ru or by filling in the feedback form.